Product overview
VPD system workflow breaks down into three key steps: First, HF vapor breaks down the oxide layer on the wafer surface; next, it releases the metals trapped within; finally, precision droplets gather these contaminants for in-depth analysis.
Compliant with SEMI standards, the system works seamlessly with 8-inch and 12-inch fabs (6-inch wafers are supported via optional trays). When paired with ICP-MS or TXRF, it pushes sensitivity up by a full 100x.
Whether for high-precision production lines or R&D labs, it delivers consistent, stable performance-even in the most complex semiconductor manufacturing environments.
Advantages
1. Ultra-low detection limit: Enriches trace metals to achieve 10⁵-10⁸ atoms/cm² sensitivity with ICP-MS/MS, covering all elements from Li to U.
2. Broad compatibility: Natively supports 8/12-inch wafers; fits patterned wafers, thick oxides, and novel materials for diverse scenarios.
3. High efficiency: Radial scanning completes full-wafer processing in ≤60s; SECS-GEM support enables automated fab integration.
4. Reliable collection: Flexible sampling (full-wafer/zonal/edge) with high metal recovery and minimal background contamination.
Applications
1. Wafer mass production QC: Keeps tabs on 8/12-inch logic, memory, and power wafers-sniffing out impurities that can derail device performance in critical manufacturing steps.
2. Wafer regeneration: Checks contamination levels on recycled wafers to confirm reusability, helping cut down on production costs.
3. Advanced R&D: Quantifies dopants and impurities in 2D materials and novel films, making it easier to fine-tune process parameters for better results.
4. Wafer-level packaging: Inspects packaged wafer surfaces and bonding interfaces to prevent corrosion or electrical malfunctions down the line.
Parameters
|
Category |
VPD system |
|
Wafer Compatibility |
8-inch, 12-inch (native); 6-inch (optional, via dedicated trays) |
|
Detection Limit (with ICP-MS/MS) |
10⁵-10⁸ atoms/cm²; covers elements 7Li to 238U |
|
Process Workflow |
Vapor phase decomposition → Precision droplet scanning → Contaminant collection |
|
Full-Wafer Processing Time |
≤60 seconds (radial fast-scanning nozzle) |
|
Sampling Modes |
Full-wafer, zonal, annular; supports edge/bevel area collection |
|
Decomposition Medium |
High-purity HF vapor (controllable concentration and flow rate) |
|
Compatible Analysis Tools |
ICP-MS, ICP-MS/MS, TXRF |
|
Automation Protocol |
Supports SECS-GEM; integrable into automated semiconductor production lines |
|
Industry Compliance |
Compliant with SEMI standards |
|
Applicable Wafer Types |
Bare wafers, patterned wafers, thick oxide layer wafers, novel material wafers |
FAQ
Q: What wafer sizes does the system support?
A: Native 8/12-inch; 6-inch via optional dedicated trays.
Q: How low is the detection limit?
A: 10⁵-10⁸ atoms/cm² when integrated with ICP-MS/MS, covering Li-U elements.
Q: How long does full-wafer processing take?
A: ≤60 seconds with radial fast-scanning technology.
Q: Can it integrate with existing fab lines?
A: Yes, supports SECS-GEM protocol for seamless automation integration.
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